Featured Projects: Parker Fly 12-string
Parker Fly 12-string Modification
The goal of this project was to convert a six-string Parker Fly Mojo electric guitar into a 12-string electric guitar. The scope of work, which including CAD/CAM design and fabrication of new parts and a variety of tests and calculations. With the exception of the additional six tuner holes in the headstock and the modified nut slots, all modifications to this guitar are reversible. This project was completed through the Electric Guitar Innovation Lab at WPI over the course of one 7-week term and two summer months in 2018.
Project Background
The PI, V.J. Manzo , who also served as the project sponsor, primarily plays Parker Fly model guitars and wanted a 12-string electric guitar with the unique qualities of a Parker Fly guitar: thin, lightweight instruments with incredible wrapped in a carbon fiber exoskeleten that have exceptional resonance and sustain. Parker Guitars never produced a 12-string Fly model (or any other 12-string model) and, in 2015, ceased production of Fly guitars altogether.
V.J. demonstrating the final result of this guitar modification: a Parker Fly 12-string
Tension
We needed to understand the maximum amount of string tension a Parker Fly could handle. Parker Fly guitars most commonly have a floating bridge with a unique flat spring rated for specific string tensions; Flys ship with a set of 9-gauge strings and a “9 spring” installed as well as an additional “10 spring”; additional tension springs up to a “12 spring” could be ordered from Parker Guitars.
Tension spring in Parker Fly rated for a set of 9-guage strings
1
2
3
4
5
6
E 4
B 3
G 3
D 3
A 2
E 2
0.0120 in.
0.0160 in.
0.0240 in.
0.0320 in.
0.0420 in.
0.0520 in.
23.36 lbs
23.31 lbs
28.02 lbs
27.63 lbs
25.60 lbs
21.15 lbs
With a 12-string set of strings, the guitar (truss rod, bridge, etc.) would need to support about 250 lbs. of tension in total resulting from a set of 10-gauge 12-strings as follows:
1
2
3
4
5
6
7
8
9
10
11
12
E 4
E 4
B 3
B 3
G 3
G 4
D 3
D 4
A 2
A 3
E 2
E 3
0.0100 in.
0.0100 in.
0.0140 in.
0.0120 in.
0.0230 in.
0.0080 in.
0.0300 in.
0.0120 in.
0.0390 in.
0.0180 in.
0.0470 in.
0.0270 in.
16.22 lbs
16.22 lbs
17.85 lbs
17.85 lbs
27.90 lbs
14.68 lbs
26.71 lbs
18.54 lbs
24.66 lbs
23.41 lbs
19.91 lbs
26.91 lbs
While the carbon fiber exoskeleton around the guitar neck added enough strength to ensure that the neck would not snap, our main concern with the added string tension was wood compression at the truss rod anchor.
Wood Types
The Parker Fly comes in several model that primarily differ from one another in the woods used for the body and, in some cases, the neck; we needed to select which of these Fly models would best meet the objectives of this project. The Fly Deluxe, Classic, Supreme, Artist, and Concert, for example, have necks made of basswood; the Fly Mojo has a mahogany neck. Mahogony is a stronger wood than basswood, so, in order to select the right Fly model to use for this 12-string modification, we performed stress test simulations on both basswood and mahogany in order to determine the safe zones for tension before the wood begins to compress.
Through our tests, we determined that, in principle, both basswood and mahogany Fly necks are well within the safe-zones to support the added string tension without causing wood compression.
A 2014 Fly Mojo was ultimately chosen for this project. This late-model differed from earlier Fly models in that it had a centered dual-action trussrod whereas Parker Fly guitars from previous had a side-positioned truss system.
The Bridge
We needed to design a new bridge to accommodate 12 string saddles. The bridge of most Parker Fly models is capable of switching between two distinct modes of operation: a floating mode in which the bridge is capable of bending forward or backward (down or up in pitch, respectively) with the use of a whammy bar, and a fixed mode in which the bridge locks in position and is only capable of bending forward. A permanently fixed bridge was available on very few early Fly models (not the Fly Mojo).
Parker Fly Floating Bridge
We modeled both Fly bridges in CAD/CAM and ultimately chose to adapt the more common switchable floating/fixed bridge. The new bridge was a drop-in replacement for the original bridge.
Early 3D model of our 12-string Fly bridge adaptation prototype
The Saddles
The saddles used on the Fly were nearly identical among Fly models. They were adjustable using a setscrew in the bridge and contained piezo sensors underneath that ran into the Fishman preamp on the inside of guitar.
New saddles in "left right" pairs
We developed a tool to calculate the appropriate string spacing for 12 string pairs (six courses) in the space of six strings.
Note: in order to allow you to use the spreadsheet, but not overwrite it, this link will open a Google doc, which will prompt you to copy the file to your own Google Drive
We modeled the saddles in CAD/CAM and designed slimmer “left and right” pairs of saddles that could be adjustable within the new bridge.
The Bridge Block
In order to improve tuning stability of the bridge, we developed a Fly “bridge block” to replace the tension spring; this effectively turned our bridge into permanently fixed bridge.
Bridge spring to be replaced by a removeable block
We modeled the block in CAD/CAM and utilized the existing tension wheel to secure the block in place.
Removeable bridge block for Parker Fly
The Tuners
We needed to fit six additional tuners somewhere on the Fly headstock, which is quite thin. We chose to set the additional tuners through the top of the headstock with the posts buried into the wood. The tuner string-hole is accessible from small holes in the headstock.
Placement concept for the additional six tuners; shown here with a regular "long-post" Sperzel locking tuner
Before performing this permanent modification, we modeled the Fly headstock and the Sperzel short-post locking tuners used on the Fly in CAD/CAM.
The Piezo Sensors and Magnetic Pickups
We developed piezo sensors to affix to the underside of the 12 new saddles.
Piezo sensors developed for our new saddles
We wired each sensors to one of two summing boards and piezo preamps; this gave us the ability to use a volume knob to “shut off” the six higher strings allowing the guitar to function as a six-string or a 12-string.
The Fly Mojo model had a Seymour Duncan Jazz pickup in the neck position and a JB pickup in the bridge position. While the JB is a good pickup for most lead and overdriven situations, we replaced it with a Seymour Duncan Jazz bridge pickup, effectively having a set of SD Jazz pickups. We ordered the “trembucker” version of the Jazz Bridge pickup through the Seymour Duncan Custom Shop Floor.
The Fly pickup cavities require the pickups to be mounted through the pole pieces, so we clipped the mounting pieces from the new pickup before replacing the JB pickup.
Jazz Bridge Pickup Installed
The Nut
The guitar nut was replaced with a blank “new old stock” Parker Fly nut purchased online. Eddie Hulse, luthier at Hulse Guitars , carved new nut slots and adjusted the saddle intonation.
Nut blank cut for 12-string
Final Result
Project Personnel
Ryan McKenna, Staff Research Assistant for the Electric Guitar Innovation Lab
Brent Reissman, WPI undergraduate student; bridge fabrication, tuner and headstock modeling and mockups, pickup preparation
Colin Mashack, WPI undergraduate student; bridge and saddle modeling and fabrication
Alan Hunt, WPI undergraduate student; bridge and saddle modeling and fabrication
Nathan Rose, WPI undergraduate student; tension calculations and string spacing calculations
Tom Ward, WPI undergraduate student; wood tension calculations and simulations and string spacing calculations
Special thanks to:
Billy Campbell, formerly of Parker Guitars
The great people who in the Parker Guitars Forum
Eddie and Andy Hulse of Hulse Guitars